Enhancing mechanical, durability, and microstructural performance of fly ash-based one-part geopolymer foam concretes using marine mucilage and polypropylene fibers


Özkan İ. G. M., Türkel İ., Kulaoğlu E., Benli A., Özel H. B., Bayraktar O. Y., ...More

Journal of Sustainable Cement-Based Materials, vol.15, no.10, pp.3423-3449, 2026 (SCI-Expanded, Scopus)

  • Publication Type: Article / Article
  • Volume: 15 Issue: 10
  • Publication Date: 2026
  • Doi Number: 10.1080/21650373.2026.2689559
  • Journal Name: Journal of Sustainable Cement-Based Materials
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Applied Science & Technology Source, Chemical Abstracts Core, Engineering Source (EBSCO)
  • Page Numbers: pp.3423-3449
  • Keywords: One-part geopolymer foam concrete, marine mucilage, polypropylene fiber, mechanical performance, thermal insulation, durability properties
  • Ataturk University Affiliated: Yes

Abstract

This study presents a bio-circular approach for valorizing marine mucilage (MM), an emerging marine pollutant, in sustainable one-part geopolymer foam concretes (GFCs). Fly ash (FA) was used as the primary binder, MM replaced silica sand (SS, 0–50%), and polypropylene fibers (PPF, 0–2%) were incorporated. MM-PPF synergy enhanced matrix densification: compressive strength increased from 2.46 to 5.64 MPa (≈129%) and flexural strength from 0.54 to 1.43 MPa (≈165%). Sorptivity decreased from 30.3 to 11.6 kg/m2 (≈62%), indicating refined pore structure, while thermal conductivity rose moderately (0.31–0.46 W/m•K), maintaining lightweight insulation. Durability improved markedly, with >60% strength retention at 800 °C, <20% loss after 50 freeze–thaw cycles, and ≈10% mass loss under acid attack. Microstructural analysis confirmed improved gel continuity, pore refinement, and crack-bridging mechanisms. MM-PPF-modified GFCs provide an eco-efficient, low-carbon alternative with strong potential for sustainable cement-based construction materials.