Enhancing freeze–thaw and high-temperature resistance of one-part alkali-activated slag foam concrete with waste concrete powder: role of curing conditions and fiber reinforcement


Keşkek N. B., Bayraktar O. Y., Benli A., Özkan İ. G. M., Ahıskalı M., KAPLAN G.

Journal of Sustainable Cement-Based Materials, vol.15, no.8, pp.2892-2913, 2026 (SCI-Expanded, Scopus)

  • Publication Type: Article / Article
  • Volume: 15 Issue: 8
  • Publication Date: 2026
  • Doi Number: 10.1080/21650373.2026.2669203
  • Journal Name: Journal of Sustainable Cement-Based Materials
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus
  • Page Numbers: pp.2892-2913
  • Keywords: One-part alkali-activated foam concrete, waste concrete powder, polypropylene fiber, bottom ash aggregate, durability performance, thermal insulation
  • Ataturk University Affiliated: Yes

Abstract

This study presents a mechanism-driven evaluation of one-part fiber-reinforced alkali-activated foam concrete (AAFC) incorporating waste concrete powder (WCP) and bottom ash (BA), with emphasis on curing conditions, freeze–thaw (F–T) durability, and high-temperature performance. Slag was partially replaced by WCP (10–50%), while polypropylene fibers (0–1%) enhanced matrix integrity. Increasing WCP reduced compressive strength due to lower reactivity and higher porosity; however, 1% fiber addition mitigated these losses, improving strength by up to 217% in high-WCP mixtures. Under F–T exposure, strength losses were limited to 26.15% (50 cycles) in optimized mixtures. High-temperature performance revealed superior thermal stability significantly improved residual strength retention up to 900 °C compared to fiber-free systems. While BA reduced density and thermal conductivity, it weakened interfacial bonding at high WCP levels. Optimum performance was achieved at 10–20% WCP with 1% fiber, highlighting the synergy between curing, fiber bridging, and pore structure.