Microstructural and elemental characterization of pumice–bauxite–clay ceramics: effects of sintering temperature and scherrer-based analysis


Koca K., BENKLİ Y. E.

Journal of the Australian Ceramic Society, 2025 (SCI-Expanded) identifier

  • Yayın Türü: Makale / Tam Makale
  • Basım Tarihi: 2025
  • Doi Numarası: 10.1007/s41779-025-01242-8
  • Dergi Adı: Journal of the Australian Ceramic Society
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Aerospace Database, Communication Abstracts, Metadex, Civil Engineering Abstracts
  • Atatürk Üniversitesi Adresli: Evet

Özet

This study aims to evaluate the influence of sintering temperature on the crystallographic features and elemental distribution of pumice–bauxite–clay based ceramic materials using standard characterization methods (XRD, SEM, EDS) and computational analysis via the Scherrer equation. The primary goal is to determine how varying sintering temperatures affect crystal size, microstrain, and elemental homogeneity—parameters that indirectly reflect potential structural performance under high-temperature conditions. The ceramic composition consists of 20% pumice, 40% bauxite, and 40% clay. The slip-cast material was sintered at three different temperatures: 1100 °C, 1200 °C, and 1250 °C. For the ceramic samples, microstructural analysis were carried out using SEM, elemental composition was determined by EDS, and phase identification was performed via XRD. Crystal size and microstrain values of the sintered ceramic samples were calculated using the Scherrer equation in Python, supported by NumPy, Pandas, and Matplotlib. Crystal sizes ranged from 65.36 nm to 110.65 nm, and microstrain values from 0.0065 to 0.0373 ϵ, depending on temperature and peak positions. At 1250 °C, mullite and quartz phases were most mature and uniformly distributed, with the highest crystal sizes (~ 103.5–110.6 nm) and lowest microstrain (~ 0.0065–0.0096 ϵ), indicating better microstructural stability. EDS maps showed more homogeneous Si and Al distribution and reduced porosity at higher temperatures. Although mechanical tests of the samples were not performed, improved crystallinity and phase uniformity at 1250 °C suggest enhanced thermal and mechanical performance. These findings underline the potential of pumice and bauxite as alternative ceramic raw materials, supporting resource efficiency and high-temperature application performance.